Discussion on Materials Research II: High-end machining
In the field of high-end machining research, it is necessary to perform temperature detection on small processing tools and to see the temperature distribution of the overall processing target. Such a relatively large-area small-target site requires a thermal imager to not only see small targets, but also Need to have a certain range of field of view. This article uses diamond wire to cut superhard materials to illustrate the application of the high-end machining industry.
Temperature analysis of diamond wire cutting of sapphire material
Application case: A college of mechanical and electrical engineering, research on the cutting process of superhard materials, the target of cutting is sapphire glass with hardness of 9, the cutting tool is steel wire with diamond particles attached, the wire diameter is 250 microns, high-speed reciprocating cutting. During the cutting process, it is necessary to detect the temperature distribution at the cutting point and the diamond wire at any time to adjust the reciprocating speed of the diamond wire so as not to cause the diamond particles to fall off.
Difficulties in on-site inspection: The diameter of the diamond wire is only about 250 microns. The customer needs to simultaneously display the temperature distribution of the surface of the sapphire glass with a diameter of 40 mm in a thermal image while looking at the temperature of the diamond wire.
TiX1000 retro lens 1 shot by Ma Weikai
Solution: The master selection series is equipped with a macro lens 1, which can solve the problem of accurate detection of 250 micron diamond wire, and can also integrate the entire cutting site into the same thermal image range.
As can be seen from the above table, the master selection series with the macro lens 1 is the only configuration that meets the requirements of the site.
Industry applications: research in high-end machining processes such as cutting and grinding, and manufacturing equipment manufacturers of machining.
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