Don Stevens, the packing engineer of Miller Brewery's C7 line, still enjoys the great role played by the 20/20 hindsight high-speed camera in solving the incurable diseases of packaging equipment.
“Last year due to errors in beer bottle sealers, repeated packaging failures were extremely annoying. In order to reduce waste due to sealing defects, we had to reduce the production speed from 2,000 bottles/minute to 1800 bottles/minute. In the peak season of sales, we therefore produce less beer for each of the 4 big trucks per shift, and 12 trucks a day. Because the speed of the packaging line is too fast, we can't analyze the reasons at one and a half moments, and the boss's face becomes serious. After consulting the urgent purchase of the 20/20 hindsight high-speed camera, through the slow playback of the high-speed monitoring equipment, the root cause of the failure was discovered in as little as 5 minutes. It turned out that a bearing on the conveyor belt had loosened, causing the conveyor belt Unsteady delivery and slight shaking of the beer bottle caused repetitive sealing accidents.A high-speed camera can indeed quickly detect the cause of the failure of the sealing machine and the repair and recovery has become easy.More importantly, solve the problem. After the fundamental problem, prevent the recurrence of such problems and achieve a permanent cure. We do this to save a large sum of losses, investment in this high-speed camera equipment funding appears to be negligible. "
“The installation and use of this high-speed camera device is very user-friendly and does not take up space. The host system is installed on a movable stainless steel cart to facilitate it to move freely in any corner of the factory. All we have to do is to take it. At the point of failure, it can automatically record at 3000 frames per second for more than 6 hours by external triggering, so no additional manpower is needed to look after and operate. When the failure occurs, we go back and slow down. Speed ​​playback, it is very easy to find the root cause of the trouble. Even more incredible is that even if we replay video on the camera to find the cause of the malfunction, it is still recording normally and it will not fall for one second!â€
“Before purchasing 20/20hindsight, we also referred to other high-speed camera devices, but they were not as long as the video recording time of this device (1000GB memory), and more importantly, it was easier to use than similar devices.â€
In addition to the sealing equipment, Miller Brewery also applied the equipment to labelling and packing lines. For example, on the labeling machine, since the speed of advancement of the bottle is always slower than the speed of the labeler due to a failure, the label is always stuck. Through the slow analysis of high-speed camera equipment, the problem was solved easily after finding the problem, greatly reducing the scrap rate, while increasing production efficiency and ensuring product quality.
Conclusion:
In recent years, the packaging technology of the Chinese beer and beverage industry has been developing rapidly. In particular, a large number of foreign filling equipment with high-tech content has been imported, and well-known foreign filling equipment manufacturers have set up factories in China, making manual inspections on high-speed packaging lines. Can not fully meet the business needs of the packaging line maintenance and testing. The human eye will inevitably have a series of disadvantages in the detection process, such as: the packaging line speed is too fast, the naked eye can not track, and the error caused by fatigue and prolonged work paralysis, even an extremely experienced engineer will have to see Do not understand when the machine fails. At the same time, consumers have begun to pay attention to the appearance and packaging quality of their products when buying beer beverages. Some famous manufacturers of beer and beverages in China have begun to realize that the appearance of a product is as important as its intrinsic quality. The application of high-speed camera equipment can well solve this problem and escort the normal operation of the packaging line.
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