Aokang made sneakers, do you know?
Since Adidas has produced a shoe called Yeeze ("Coconut Shoes"), it has led a trend in the world. But only those who touch the shoe industry know that there is a big secret in this pair of explosion shoes - flying weaving technology. The technology was first introduced by Nike in 2012, which led to a technological revolution in sneaker manufacturing.
In October last year, Aokang, one of the leaders of China's footwear industry, continued to exert its strength in intelligent manufacturing, introducing a flying weaving machine. In December, the first batch of machines were put into use, and the flying weaving workshop was on the right track.
Exploring the Aokang "flying weaving workshop"
"Machine substitution" has achieved results
At the Aokang North manufacturing base, the flying weaving workshop on the fourth floor of the factory was bright all night. Several workers shuttled between the clean machines, they entered the data in the computer, and the machine automatically started to work, creating a shoe upper. The traditional upper is divided into a tongue, a shoe upper and a heel. The upper of the flying woven technology is woven from a heat-content yarn, which is a complete cloth.
This "one-line" shoe-making process reduces the loss of raw materials and friction areas, and makes the upper structure, color, and styles more diverse, satisfying the user's fashion demand for sports shoes. In addition, the natural void of the knitted upper enhances the breathable effect, and has various functions of moisture wicking, antibacterial and deodorizing, and meets the needs of the foot in motion.
“Our Aokang produces sneakers with flying weaving technology, and the craft level is the same as Nike Adidas.†The person in charge of the Aokang flying weaving workshop said, “Our workers’ work shoes are our own flying woven shoes, the shoes are very light. It’s about two or three or two, and it’s breathable.â€
It is worth noting that the Aokang Flying Weaving Workshop operates 24 hours a day, with a daily output of 3500~4000 pairs of uppers, which is the daily output of 150 workers in the traditional knitting workshop. Today, a workshop only needs 20 workers to work on the machine in shifts.
“Machine substitution†has greatly reduced labor costs and solved the “labor shortage†faced by enterprises. The person in charge of the flying weaving workshop introduced that the introduction of the machine has reduced the cost and solved the dilemma of the “labor shortage†faced by the company. Aokang has taken a step forward in building a smart (unmanned) factory.
"Smart" makes the docking market faster
Let personalization become a trend
"The world of the future, all the manufacturers they produce machines that not only produce products, they have to talk, they have to think.
The machine is no longer driven by oil and electricity, and the machine is supported by data. In the future world, companies will no longer focus on scale, standardization and power, but will focus on flexibility, agility, personalization and user friendliness. "Ma Yun used this passage to describe the characteristics of the "Industry 4.0" era at the IT Expo in Hannover, Germany.
In the "Industry 4.0" era, factories must respond quickly to the market and produce in a timely manner. The addition of the Internet makes this possible.
“We copy the shoe style into the computer control panel of the machine and set the corresponding data, the machine can be automatically woven. After the upper is woven, it is ironed after ironing on the ironing line. These machines are controlled by computer. We only need to perform data input operations and daily maintenance of the machine.
“Introduction to the person in charge of the weaving workshop, “In simple terms, the factory collects production information in time through the machine network and the Internet of Things, and the synergy between the processes is greatly improved. From the time of ordering, we know what kind of shoes we have and react immediately. , greatly shortening the preparation and production time. For our Aokang weaving workshop, in just one week, we can pack and transport the fashion shoes that the market needs.
It is reported that Aokang intelligent manufacturing will have more breakthroughs, leading the transformation and upgrading of the footwear industry. Wang Zhenduo, chairman of Aokang Investment Holdings, said, “Overall of the world’s major shoe companies are building fully automated and fast factories, and Aokang is also building smart factories. In the next decade, companies will pay more attention to consumer needs and personalize them. Will become a new trend of the times."
Source: Wenzhou Evening News
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